Ultra-Fine Finishing for Optical Molds
At Pioneer Plastech (Shenzhen) Ltd., we deliver ultra-fine finishing for optical molds, setting the benchmark for precision and clarity. Our expertise ensures that lenses, light guides, and other optical components achieve exceptional surface quality and dimensional accuracy, crucial for high-performance applications in medical devices, automotive lighting, consumer electronics, and communications.
By leveraging state-of-the-art CNC grinding machines, high-precision lapping systems, and advanced polishing equipment, we achieve surface roughness as low as Ra 0.01-0.05 μm, producing molds with mirror-like finishes, intricate micro-textures, and precise tolerances. Our in-house coating technologies enhance mold durability, reduce wear, and improve release properties, ensuring long-term stability and consistent replication.
Our team of 9 design engineers, 24 tooling specialists, and 12 production technicians collaborates to optimize mold design, cooling channels, and airflow, enabling faster cycle times without compromising quality. With Wire-EDM and high-precision milling, we produce complex geometries with tight dimensional control, essential for multi-cavity optical molds.
Every mold undergoes rigorous inspection using CMM, surface profilometers, and visual checks, guaranteeing high optical clarity, minimal surface defects, and precise alignment. This meticulous process ensures that our customers consistently deliver superior products.
With decades of experience, Pioneer Plastech combines advanced technology, skilled craftsmanship, and strict process control to provide reliable, high-quality optical molds, helping clients maintain a competitive edge and achieve consistent excellence in every component.
