Injection molds are high-value assets. Over time, repeated usage, high-pressure cycles, and accumulated residue from molding materials can cause wear and tear, leading to dimensional deviations, surface defects, and unplanned downtime. Without a solid preventive maintenance strategy, even the best-designed mold can underperform.

Each mold is assigned a customized maintenance plan based on its design complexity, material used, and production volume. High-run molds undergo more frequent inspections, while low-run or prototype tools follow a tailored cycle to ensure readiness.

2. Detailed Cleaning & Inspection

After a designated number of cycles, molds are cleaned thoroughly, including vents, cooling channels, ejector pins, and parting lines. Our technicians inspect for early signs of wear, corrosion, or contamination.

3. Documentation & Traceability

         After a designated number of cycles, molds are cleaned thoroughly, including vents, cooling channels, ejector pins, and parting lines. Our technicians inspect for early signs of wear, corrosion, or contamination.

4. Component Replacement & Refurbishment

Critical components such as inserts, sliders, or lifters are monitored and replaced before they reach failure. For molds that show signs of fatigue, we provide in-house refurbishment services to extend their usable life.

5. Cooling System Care

The molten plastics is then injected into a precisely designed mold under high pressure.

6. Collaborative Feedback Loop

Our production and tooling teams work closely together to monitor mold behavior during runs. Any deviations or anomalies are immediately reported and addressed, ensuring continuous improvement.