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We are a high-tech company specializing in Complex Injection Molding, Injection Molds Manufacturing, Insert Molding, and Thermoset Tooling.

Pioneering Excellence,

Molding the Future.

Automotive Injection Molding

1. Automotive Injection Molding

In the autos and vehicle sector, plastic products have complex structures such as battery seats, gas pumping covers, and multi-valve housings. Many of these automotive injection molding parts require consideration for the insertion of metal parts. Some are produced by co-injection molding on the injection molding machine. Pioneer is equipped with high-end vertical injection machine for this kind of products.

There are other molding parts needing to be formed through finished hot pressing. Take hot-pressed metal parts as an example: Pioneer has optimized our processes using heat-conductive oils and PTFE coatings to enhance efficiency and product quality during thermal pressing operations.

These innovations not only improve manufacturing throughout but also ensure that automotive components meet stringent performance standards and durability requirements.

2. Electrical and Electronic Injection Molding

In the electrical and electronics domain, where intricate internal structures and tight tolerances are commonplace, our expertise shines through electronics injection molding process. Many electronic components require intricate features such as snaps and saddle structures to facilitate seamless assembly with other parts. Meeting these exacting design specifications demands effective communication with clients and meticulous mold adjustments based on iterative prototyping and sample measurements. This iterative approach ensures that final products not only meet but exceed customer expectations in terms of functionality and reliability.

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The Role of Plastic Injection Tooling and Overmolding in Enhancing Component Performance
Name:Metral-braket
Complexity:★★★
Resin:Lexan 3412HF (PC-GF20)
Color: black
Cav: 2
Feature or difficulty: molding with insert, needs more injetcion force to inject the parts out .
Automobile Plastic Components: High-Performance Materials and Manufacturing
Name:Cursor Carrier
Complexity:★★★
Resin:PA46+GF30
Color:Black
Cav: 8
Feature or difficulty: the pat is tiny that some places will be in short shot for thin thickness
The Role of Plastic Injection Tooling and Overmolding in Automotive Parts
Name:Probe Housing
Complexity:★★★★
Resin:Rynite FR530Bk50710
Color:Black
Cav: 1
Feature or difficulty: molding with terminal
Two-Shot Injection Molding for Automotive Plastic Components
Name:2-shot Knobs
Complexity:★★★
Resin:GRAPHIC:PC MAKROLON 2407+KNOB:PC+ABS CYCOLOYC1200HF
Color:GRAPHIC:BMW TRANSLUCENT WHITE:BMW BLACK
Cav: 4+4
Feature:2 shots,
Durable and Transparent PC Clear Solutions for Automotive Applications
Lightguide Ambient
Complexity Rate: ★★★★
Material: PC
Cav: 1
Trait:Strict to appearance
Precision Automobile Plastic Components with Injection Mold and Thermal Compression Solutions
The ROTOR, 400/600A - dedicated 3P is designed with a complexity rate of ★★★★, reflecting its intricate design and production requirements. This component is produced using thermal compression molding, a process that ensures durability and high performance.

Key specifications include:

Cav: 8 (manufactured in an eight-cavity mold for efficient production).
Color: Red, using IDI SMC E206 - Red, a Sheet Molding Compound known for its strength, heat resistance, and consistent color.
Difficulties: The process involves challenges such as flash cutting, which requires precision to maintain the component's integrity and appearance.
This rotor is engineered to meet the rigorous demands of electrical applications, offering reliability and precision in performance while maintaining a high-quality finish.
Electrical and Electronic Plastic Components: Advanced Materials and Manufacturing
Name:FORD MCA COVER
Complexity:★★★★
Resin:(PBT+ASA)-GF20
Color:black
Cav: 2
Feature or difficulty: complex structure
Automobile Plastic Components: Advanced Materials and Manufacturing
Name:Cover_E166133
Complexity:★★★
Resin:Uitradur B 4300 G6 (PBT-GF30)
Color:blk
Cav: 8
Feature or difficulty:terminal overmold
Precision Plastic Injection Tooling for High-Quality Medical Plastic Parts – Mouthpiece Cap Solutions
Mouthpiece Cap
Complexity Rate: ★★★★
Cav: 2Cav
Color: ROYAL BLUE
Molding type:2 Plates mold
Material:FDA Grade Polypropylene
Trait: Threaded insert,
High-Precision Injection Tooling & Thermoset Mold for Automobile Plastic Components
COVER FOR TYPE 14T SEALED THERMOSTAT
Complexity Rate: ★★★★
Cav:8x5(interchange pin)
Color: black
Molding type:thermoset mold
Material:PLENCO 07500
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Contacts
General Manager: Nixon Kuang
Phone: +86 139 2508 7514 
Email: Nixon.kuang@pioneerplastic.com
Address: No.5. the 2nd Jingye Rd Yanchuan Community Yanluo Street Bao'an District Shenzhen, China PC 518105
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