How to Reduce LEAD TIME in Injection Mold Manufacturing?
Pioneer Plastech
written by Joyce W.
edited by Joyce W.
In order to reduce lead time for our customers, Pioneer Plastech has been developing multiple strategies to streamline each stage of mold production. Here is an illustration of possible approaches we can adopt as solutions:
1. Optimize Mold Design Process
A well-thought-out design is the foundation of efficient mold manufacturing. Leveraging advanced CAD software and simulation tools, we identify potential issues before production starts. This reduces trial-and-error adjustments, ensuring a smoother transition to manufacturing.
Key Practices:
2. Invest in High-Precision Equipment
Cutting-edge machinery is essential for reducing manufacturing time. CNC machines, EDM (Electrical Discharge Machining), and high-speed milling tools allow for precise and rapid mold fabrication.
Key Benefits:
3. Implement Concurrent Engineering
Concurrent engineering involves parallelizing tasks rather than following a linear workflow. For example, while one team works on mold design, another can prepare raw materials and plan production.
Advantages:
4. Utilize Pre-Hardened Mold Steel
Pre-hardened steel eliminates the need for additional heat treatment, which is often time-consuming. By selecting appropriate materials that don’t require post-machining treatments, manufacturers can shave days off the production cycle.
5. Adopt Lean Manufacturing Principles
Lean principles aim to eliminate waste at every stage of production. This includes optimizing inventory management, improving workflows, and minimizing downtime.
Techniques We Use:
6. Digital Project Management Tools
Effective project management ensures every step of mold production stays on schedule. By using digital tools to track progress and manage resources, we minimize delays.
Examples of Tools:
7. Strong Supplier Relationships
A reliable supply chain ensures materials and components are delivered on time. At Pioneer, we build long-term partnerships with trusted suppliers to prevent delays.
8.Outsource or Offshore Certain Processes
Consider Outsourcing Non-Core Activities:
Some non-critical activities, like mold polishing or secondary finishing processes, could be outsourced to specialized vendors to save time. Additionally, offshoring certain tasks may result in faster delivery, provided quality control measures are in place.
Conclusion
Reducing lead time in injection mold manufacturing requires a holistic approach. From optimizing design to adopting advanced machinery and lean practices, every improvement contributes to faster delivery. At Pioneer, we continuously refine our processes to meet the evolving demands of our clients, ensuring they stay ahead in their industries.