The Insert is a critical component in the injection molding process for the production of angled adaptors used in the medical industry. Manufactured from P20 steel, this insert is designed specifically for molding parts that must be assembled with other components, such as straight adaptors and pressure pods, through sonic welding. The angled adaptor plays an important role in ensuring precise connections in medical devices, making the quality and accuracy of the molded part essential.

This particular mold features a one plus one cavity design, meaning that it is equipped with two distinct cavities, allowing for the simultaneous molding of two different parts. Given the complexity of the part and the need for high precision, we conduct thorough filling balance during the mold trial to ensure even material distribution and optimal part quality. This ensures that both parts are molded consistently within the required tolerances for reliable and efficient assembly in medical applications

ARC CHAMBER COVER 600A
Complexity Rate: ★★★
Cav:1+1
Color: red
Molding type:thermalset
Material:PREMI-GLAS 2143-24 CR-SX

Name:Mid cover
Complexity:★★★★
Resin:Lexan 505R(PC)
Color:ral 7011
Cav: 1
Feature or difficulty: shrink mark is serious

ARC CHAMBER COVER 600A
Complexity Rate: ★★★
Cav:1+1
Color: red
Molding type:thermalset
Material:PREMI-GLAS 2143-24 CR-SX

STRAP HOLDER, XT2
Complexity Rate: ★★★
Cav:1+1
Color:Gray
Molding type: two plate
Material::Lexan 505R

The core is a key component used in the production of optical plastic parts, specifically designed for automotive headlamp lenses. The material used for these plastic products is PC clear – Makrolon, chosen for its excellent optical clarity and durability. Due to the high aesthetic and functional requirements for automotive lighting, the core is designed to achieve a high-gloss, mirror-like surface finish, while also allowing for the application of texture patterns.

A distinctive feature of this mold is its use of compression molding, where, after the plastic material is injected into the cavity, the hydraulic system pushes the back mold to compress and shape the material. This ensures precise molding with excellent surface quality, crucial for meeting the stringent visual and performance standards of automotive lighting applications.

The Insert is an essential component in the injection molding process for producing Lightguide plastic parts, specifically designed for the automotive industry. Manufactured from STAVAX-ESR steel, this insert offers exceptional durability and precision, ensuring the high-quality molding of parts that require both strength and optical clarity.

The Lightguide is a critical component in automotive lighting systems, where precise light transmission and durability are paramount. The STAVAX-ESR steel insert ensures that the molding process delivers consistent, high-performance results, even under the demanding conditions of automotive applications. By using this specialized insert, manufacturers can achieve the precise geometry and optical quality required for lightguides used in modern automotive lighting designs.

The Insert is an essential component in the injection molding of the Panel Rear plastic part, designed for applications where flexibility and efficiency are key. Made from P20 steel, this insert is used in a single-cavity mold but offers the unique capability to produce two different types of plastic parts. This is achieved through the use of interchangeable inserts, which allow for quick adaptation of the mold to produce different parts as needed.

When a specific part is required, the corresponding interchangeable insert can be assembled, enabling the mold to inject the desired part. This design is especially useful for parts that are similar in structure but differ only in small details, such as variations in shape or size. By utilizing interchangeable inserts, manufacturers can save time, reduce tooling costs, and maintain high flexibility in production, making it an ideal solution for molding Panel Rear parts and similar components.